custom oval patches

Standard oval patches typically measure 2x3 inches to 4x6 inches depending on application and placement. Common sizes include 2.5x3.5 inches for name tags, 3x4 inches for chest logos, and 3.5x4.5 inches for shoulder patches. Large oval patches for jacket backs measure 5x7 to 6x8 inches. The elliptical proportions usually follow ratios where width is 1.25 to 1.5 times the height, creating balanced oval shapes. Custom sizes accommodate specific design requirements and unusual placement locations.

Custom oval patches cost $2 to $7 per patch depending on size, complexity, and order quantity. Simple 2x3 inch oval name patches start around $2 each in quantities of 100 or more. Standard 3x4 inch embroidered logo patches cost $3 to $5 each. Large 4x6 inch or detailed multi color designs range from $5 to $7 per unit. Velcro backing adds approximately $0.50 per patch compared to standard sew on backing. Bulk orders of 250, 500, or 1000 patches receive volume discounts of 30 to 45 percent off base pricing.

Yes, oval patches work excellently for name tags providing professional identification with refined styling. Oval name tags typically measure 1.5x3 inches to 2x4 inches with enough space for full names and titles. The elliptical shape offers a sophisticated alternative to rectangular name tags while maintaining excellent text readability. Service industries including hospitality, healthcare, and retail commonly use oval name patches. Text can be arranged horizontally across the oval or curved along the border. Contrasting thread colours ensure names remain visible from conversation distance.

Sew on backing works best for oval patches on uniforms requiring permanent attachment and frequent laundering. The fabric backing accepts stitching securely around curved oval borders. Iron on adhesive backing suits promotional clothing and retail apparel where quick application matters. Velcro hook backing enables removable applications on tactical gear and rental uniforms. Adhesive peel and stick backing works for temporary uses and smooth surface applications. The best backing depends on garment type, washing frequency, and whether patches need to be permanent or removable.

Sewing oval patches requires following the curved border carefully for professional appearance. Pin the patch in position on the uniform using multiple pins around the perimeter. Thread a sewing machine or hand needle with thread matching the patch border color. Sew around the oval edge approximately 1/8 inch from the border using straight stitch or zigzag stitch. Take your time on curves to maintain even distance from the edge. For hand sewing, use backstitch or running stitch. Remove pins as you sew. Tie off thread securely on the inside of the garment.

Oval patches cost approximately the same as rectangular patches of similar size and complexity. The curved borrowed border requires slightly more production attention than straight edges, but this difference typically does not affect pricing for standard orders. Some manufacturers charge small premiums of $0.10 to $0.25 per patch for oval shapes compared to rectangles. However, most custom patch suppliers including ourselves price based primarily on overall size and thread density rather than shape. Bulk orders receive the same volume discounts regardless of patch shape.Retry